NOVAK ONE-TOUCH SPEED CONTROLS
- Speed Control Models:
Atom, Cyclone (all models), Tempest Pro, Tempest MAX, Hammer, Racer, Racer-EX,
Duster II, Duster, Rooster, and Super Rooster
The information in this
Trouble-Shooting Guide relates to both forward and reversible type Novak speed
controls that have the One-Touch feature. This guide contains information
to help determine if there are any installation problems in your system. Sections
contained in this guide list the problems with their solutions.
If you do not find the
solution, or if your problem is not addressed, we recommend re-reading your
instruction manual for additional information as well as looking through the
topics covered in our Technical
Information and How
to Guide sections of our website.
If your speed control needs to be sent in for repair service, refer to our
Customer
Service section.
TOPICS COVERED:
ONE-TOUCH
SET-UP
Our One-Touch Set-Up is the
simplest and most accurate procedure for tuning an electronic speed control
(ESC) to a transmitter. To initiate the procedure, simply press and hold
the set-up button until the light turns solid red. On some systems, you
must hold the button for up to 5 seconds. If you experience problems with
the set-up procedure, review the following to determine the problem with
your system:
- Set-up LED stays
red and pressing the Set-Up button has no effect. No
signal from the receiver to the ESC. Check the wiring sequence of the receiver
harness. Check for damaged wires in the receiver harness. Try swapping the
ESC plug with the servo plug to check for problems with the throttle channel
on the receiver.
- Set-up procedure
begins but unable to get the green LED.
ESC is plugged into incorrect receiver slot. ESC should plug into channel
2 of the receiver. Try swapping the ESC and servo plugs in the receiver,
then test the throttle channel with a servo for proper operation. ESC not
getting enough "electronic throw" for set-up procedure. Adjust
transmitter throttle throw rates and endpoints to their maximum positions.
- Set-up procedure
begins but unable to get the blinking green LED.
ESC not getting enough "electronic throw" for set-up procedure.
Adjust transmitter throttle throw rates and end points to their maximum
positions. Adjust transmitter mechanical settings to allow maximum trigger
push travel.
More
information on One-Touch Set Up.
RADIO
GLITCHING
Radio glitching is one of the most
frustrating problems. To prevent radio interference, you should avoid the
following situations:
- Incorrect receiver
placement.
This is the most critical
area for radio noise. Keep the receiver and the antenna away from all of
the electronics. The battery, motor, speed control, and the motor and battery
wires all radiate radio noise and can cause radio interference. Even a metal
or graphite chassis can funnel radio noise from these components to the
receiver. Try mounting the receiver on its edge. Try mounting the receiver
on different edges by rotating the receiver. Certain components in the receiver
can be polarized in relation to the interference, making one orientation
better than the other.
- Bad electrical connections.
Check the electrical connections
on the battery pack, battery wires, motor wires, and receiver plugs. Check
plugs for a tight fit and clean surfaces.
- Bad motor, servo, or battery pack.
Sometimes the motor, servo, or the battery pack has a bad internal connection
causing radio problems. Try replacing the motor, servo, and the battery
pack, it would be best to replace one component at a time.
- Incorrect wire routing.
If the positive and negative power wires are separated from each other,
they will radiate noise between them. For the least amount of noise, keep
power wire pairs twisted together. Add two or three twists to the red and
black wires that go to the battery. Do the same to the red and blue wires
that go to the motor. Keep the wires as short as possible and keep them
away from metal or graphite chassis.
- Damaged or missing motor capacitors.
The motor capacitors supplied with the ESC are used to reduce the amount
of radio interference generated by the motor. Replace if cracked, broken,
or missing. Refer to
How To Install Motor Capacitors
for more information.
- Damaged or missing Schottky diode.
An external Schottky diode soldered at the motor will reduce radio noise
by shunting the voltage and current spikes at the motor. Even if you have
a speed control with a built-in Schottky diode, such as the Duster Sport,
the current spikes must travel from the motor to the speed control which
will increase radio noise.
Refer to How
To Install an External Schottky Diode
for more information.
NOTE: Never use
Schottky diodes on reversible ESCs or damage will occur.
- Damaged or out of tune receiver.
After extended use and crashes, the receiver can become damaged or out of
tune. All receivers have sensitive tuning coils that can move as a result
of a hard impact. If you suspect this is the problem, your receiver may
need to be sent to the manufacturer for re-tuning.
- Damaged or incorrect crystals.
Crystals can be damaged from hard impacts and the radio system will lose
range or stop working. Also, always use matched crystal pairs supplied by
the transmitter manufacturer. Different manufacturers use different crystal
specifications that affect how the signal is processed. A mismatched pair
might work in a radio system, but it will not have the range of the correct
crystal set. Be sure the transmitter crystal is in the transmitter and the
receiver crystal is in the receiver.
- Transmitter out of adjustment.
It is best to use frequencies on or near the frequency that the transmitter
came on. Jumping from one end of the band to the other will decrease your
range. As you get more involved in R/C, you might consider upgrading your
radio system. FM radio systems tend to have more range and are less susceptible
to radio interference. Radios on 27 MHz may also give better performance.
You might even consider a PCM style radio for improved range and noise immunity.
OVERHEATING
When your ESC overheats, the throttle
is reduced and will eventually shut down completely. Overheating is caused
by too much current through the ESC for the amount of cooling that it receives.
The following are causes for overheating and thermal shut-down:
- Motor over-geared/over-timed.
An over-geared motor will draw excessive current causing the ESC to overheat.
Try a smaller pinion gear on the motor, or a larger gear on the axle or
gear box.
- Shorted motor or
bound transmission. A shorted
motor or bound transmission causes excessive current. Remove motor and make
sure transmission spins freely. Try replacing motor.
- Insufficient cooling
to the speed control. ALWAYS
use the supplied heat sinks. Adjust the heat sink fins for a snug fit over
the transistors. Try placing the ESC so that air can flow through the heat
sinks. Cut vents in the body to direct air over the speed control. Use the
optional ESC cooling fan (#5645) to cool the heat sinks. Replacement heat
sinks sets are available for purchase.
- Radio interference.
Radio glitching can cause the ESC to
rapidly switch between forward and brake. This stuttering can quickly overheat
both the drive and brake transistors.
LOSS
OF THROTTLE CONTROL
Under normal operating conditions,
the ESC should never lose its settings or throttle control. If it does happen,
turn the switch off then on, then run through the One-Touch Set-Up procedure
to restore the settings. Here are some of the possible causes for loss of
throttle control:
- Bad connection to the speed control.
A bad or intermittent connection in the battery pack or wiring harness can
cause direct current and voltage spikes to the speed control. Check plugs
for a tight fit and clean surfaces. Try replacing the battery pack with
a new pack. Keep wires from battery to the ESC, and ESC to the motor, as
short as possible.
- ESC came in contact
with water, moisture, or wet dirt. Sensitive
electronics can be shorted or even damaged causing slow acceleration or
high speed, causing the motor to run with the switch off, or causing the
ESC to run at only one speed. If this happens, carefully remove the case
and dry the ESC with compressed air or hair dryer.
- Using a high power
servo on speed controls with a 0.5 amp BEC. Servos
that draw high currents can cause a momentary loss of power to the ESC.
Under abnormal circumstances, this can cause the ESC to malfunction. Also,
check for defective or damaged servos.
- Short circuit in
receiver harness wires.
Check for short circuits or cuts in receiver harness wires from the ESC
or servo.
- Static electricity
discharge. If you are running
on a carpet surface, static electricity can build up and zap the electronics
in the car. Make sure the carpet has a grounding strap that connects it
to a ground connection.
BRAKES
ARE WEAK OR FADE
If you notice
the brakes changing during your run or you are not getting enough braking,
read through the following for possible causes:
- Brake transistors are overheating.
If the brake transistors overheat, the voltage drop increases and the brakes
will lose power. Try replacing the external Schottky diode (if applicable).
If the diode is missing or damaged, the brakes will overheat and fade. Even
using an external Schottky diode on ESCs with built-in diodes will greatly
reduce brake heating. Refer
to How
To Install an External Schottky Diode
for more information.
- Motor magnets are weak or motor
is over-geared. Try replacing the motor or using a smaller
pinion gear on the motor or a larger spur gear on the axle or gear box.
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