NOVAK SMART TRAY DISCHARGING INSTRUCTIONS
1. To
use the included AC transformer for power (#4500 U.S. Version only), plug the
transformer into a 120VAC wall socket, and plug the other end into the barrel
connector located on the Smart Tray's right end cap.
2. To power Smart Tray from a 12-15VDC power supply, connect included DC Power Supply Harness to your power supply--Connect the WHITE wire to the supply's positive (+) output & the other wire to negative (Ð).
3. Upon
power-up, the Smart Tray's 2-digit display will indicate the selected cut-off
voltage (shown in volts per cell). To select a different cut-off voltage, press
& hold the push button on the right side of the faceplate until the desired
voltage is displayed, then release the button. The Smart Tray remembers the
cut-off voltage settting even after the power is disconnected.
4. Carefully
'snap' battery pack down into the clips on the Smart Tray--Line up battery pack
so the ends where you make the positive & negative connections match up
with the "+" and "Ð" symbols marked on the Smart Tray's
circuit board (under the Lexan faceplate by the outside bottom clips). Some
packs may need to be put in upside down to match up properly & packs with
fewer than 6 cells need to be placed all the way to the left side of the Smart
Tray with the negative end of the pack matching with the "Ð" mark.
5. Make sure the Smart Tray's clips make good contact with all of the battery pack's cells (the clips sometimes get bent & must be pushed back into position). If the pack wants to pop out of the clips, you may need to solder your battery bars lower on the ends of the cells.
6.
To
start discharging, press the push button with a quick press. Another quick
press will stop the discharging. During discharge the cell status LEDs will
come on, indicating which cells are discharging. Once the individual cells have
reached the set cut-off voltage, their LEDs will go out. When all status LEDs
are out, the battery pack is finished discharging.
¥ OPTIONAL DEAD-SHORT PROCEDURE ¥
IMPORTANT NOTE:
Novak Electronics does not recommend the process of dead shorting
batteries, as this causes significant damage to the cells. Novak will not be
held liable for any damage resulting from the use of this feature.
A. With
no battery pack in the discharger, disconnect the Smart Tray from the power
source it is connected to (if connected).
B. Press & hold the Smart Tray's push button while reconnecting the Smart Tray to its power source. After the Smart Tray is powered-up, release the push button. The 2-digit display should now show "dS", indicating the the Smart Tray is is the 'Dead Short' mode.
C. Place
your battery pack into the Smart Tray's clips as in step 4.
D. The
Smart Tray's discharge process will drop the cell voltages to below 0.1V/cell.
After the cell voltages drop below 0.1V/cell, the individual cell status LEDs
will blink every few seconds--indicating a dead short condition. Leave the
batteries on the Smart Tray for about 15-30 minutes after the LEDs start
blinking, then remove the battery pack from the Smart Tray.
E. After
the Smart Tray's input power is disconnected, the unit will exit the Dead Short
mode, and must be forced back into it by repeating steps A & B.